Neorius | Advanced Refining and Chemical Technologies

High-Efficiency Two-Stage Cyclone Tube Bundle Separator

A gas-liquid separation solution that combines high efficiency, high throughput capacity, and low operating and maintenance costs.

Working Principle:

By applying the principle of centrifugal separation, the high-efficiency two-stage cyclone tube separator achieves optimal separation between gas and liquid with highly reliable and stable performance. The separator can function as a standalone separation unit or be integrated into combined designs with other types of separation equipment.

(A) At the spiral inlet, the incoming gas is forced to generate a rapid vortex.

(B) Under the action of centrifugal force, liquid droplets entrained in the gas are driven toward the inner wall of the cyclone tube, where they coalesce to form a liquid film. Driven by the gas flow, the liquid film is discharged through side slots at the end of the cyclone tube.

(C) A small fraction of gas is discharged simultaneously through the side slots, which is redirected back to the low-pressure region at the cyclone tube inlet to repeat the separation process.

(D) The purified gas, free of liquid droplets, passes through the cyclone tube and exits the separator.

Key Features & Benefits

Excellent liquid separation efficiency

No moving parts, high mechanical strength, superior wear resistance, not prone to clogging, and maintenance-free

With a two-stage separation system incorporating gas self-circulation design, maximum liquid handling capacity is achieved

Technical Specifications

The high-efficiency two-stage cyclone tube bundle separator guarantees 100% removal of liquid droplets with diameters ≥8 microns.At maximum design capacity:

The liquid carryover in the outlet gas does not exceed 0.1 US gallon per MMSCF (13.4 L per 10⁶ Nm³)

99% removal of liquid droplets 4–6 microns in diameter

98% removal of liquid droplets 2–4 microns in diameter